Total Deburring Solutions

Corner Forming

Grinding to Perfection

Total Laser Oxide Removal

Perfect Shape

   




Steel Brushing Machine Center

 

No More:

  • Laser Oxide Layer on Laser Cut Parts
  • Knife Sharp Edges after Laser Cutting
  • Quality Concerns about Painting, Powder Coating, Galvanizing or Welding
     

The Problem:

OxideLayer On Laser Cut Parts
 


 

Laser cutting in many ways has become the process of choice to flexibly manufacture a wide variety of geometries and materials in fabricating. One of the inherent problems presented by laser cutting with oxygen though has always been the brittle oxide layer on the surface of the edges. Neither coatings, be it epoxies, powder or galvanic surfaces are properly bonded to these surfaces. Already small impacts lead to detachment of the coating in relatively large areas leading to corrosion and further coating deterioration.
Further laser cutting typically creates parts with great straight edges which are rather sharp, increasing the risk of injury.
To counter the shortcomings of laser cutting and to make the laser process ever more efficient, LISSMAC developed a brushing system specifically dedicated to Oxide Removal –
the Steel Brushing Machining centers “SBM”
 


 

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The Practical Solution:



Steel Brushing Machine Center - SBM


 

Your Competitive Advantage:

  • Remove Oxide in Materials reliably up to 5/8” thick
  • Process Parts in one single pass from both sides
  • High throughput, easy operation: Your laser operator can include the brushing operation while running the laser
  • A Quick Return on Investment on a Low Investment
  • Low Operating Cost
  • Low Maintenance Requirements
  • Simple and Ergonomic Operation
  • No Requirement for Dust Extraction
  • Cleaner Surfaces As Opposed to Applications with Cup or Round Brushes
  • Protective Oil Films are Not Removed
  • No Reduction in Gauge
  • Working Width up to 60 Inches
  • Optional Automatic Loading and Unloading
  • Space Saving Vertical Configuration is Available


Plus These:

  • Break your Edges
  • Remove Loose Corrosion
  • Remove Loose Scale and Dirt

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How it works:
 


 

Two linear brush elements are positioned side by side and rotate in opposite directions. The passing sheet is cleaned with one pass from each side. Want single pass operation? Pick the SBM - A!


The material thickness is adjusted with a hand wheel in seconds. The penetration depth of the brushes is adjusted similarly. Both settings are conveniently displayed on a dial.

Practical Accessories:

We developed the Mini for very small parts – it can be mounted directly on the machine.

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Technical Data:

  SBM 1000-V SBM 1000-H SBM 1250-H SBM 1500-H
Working Width 40.0" 40.0" 50.0" 60.0"
Max. Material Thickness 0.625" 0.625" 0.625" 0.625"
Brush Head Motor Power 2 x 6.75 kW 2 x 6.75 kW 2 x 6.75 kW 2 x 6.75 kW
RPM 1400 1400 1400 1400
Voltage 480V/ 60 Hz 480V/ 60 Hz 480V/ 60 Hz 480V/ 60 Hz
Electrical Disconnect 30 A 30 A 30 A 30 A
Electrical Standard IP 54 IP 54 IP 54 IP 54
Noise Level 82 dB(A) 82 dB(A) 82 dB(A) 82 dB(A)
Maximum Work Piece Weight 220 lbs 220 lbs 220 lbs 220 lbs
Minimum Work Piece Length 5.50" 5.50" 5.50" 5.50"
Adjustment Material Thickness

Fully Variable - Manually by Hand Wheel

Adjustment Brush Depth

Fully Variable - Manually by Hand Wheel

Dimensions in Inch        
Length 42.0" 82.0" 91.0" 101.0"
Width 55.0" 44.0" 44.0" 44.0"
Height 89.0” 60.0” 60.0” 60.0”
Total Weight 1760 lbs 1980 lbs 2160 lbs 2420 lbs

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Metal Finish LLC.
50 Corporate Avenue
Plainville, CT 06062
Phone: (860) 747-6560
Fax: (860) 747-6572
E-Mail: info@metal-finish.com
Copyright © 2000 Metal Finish LLC