Grinding Technology

Focus on Finishing

Benefits of the ERNST deburring concept

This list is intended to give you a very quick and compressed overview about the key benefits to you, when introducing ERNST deburring machines to your fabricating operation. Some of these benefits require the purchase of corresponding options.

You get: Immediate Savings	Benefits: What this means to you		Features: How do you get it

Higher throughput	Shorter lead-times Smaller lot sizes economically More variety		Multiple processes in one setup Much quicker changeovers of paper Fewer setups

More parts	Less man hours Higher capacity First run produces desired parts		Faster feeds Engineered repeatability Predictable setup parameters

Less consumables	Fewer paper tears More parts per abrasive sheet Fewer paper changes Fewer fluid changes		Uniquely designed grinding drum Cheaper abrasives per square inch Abrasives last longer per square inch Fluid recycling

Lower Power consumption	Reduced utility bill Environmentally sound		Less abrasive interacting with surface Smaller motors Efficient drives Smart technology

Lower maintenance cost	Less time spent Fewer downtime		Self cleaning cycles No splash fluid where it does not belong Aero-dynamically engineered exhaust systems Easy repair with patch for drum
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You get: Better parts & better results	Benefits: What this means to you		Features: How do you get it

Best deburring results	Edges deburred evenly in all directions		All rolls and drums are oscillating Counter rotating pairs of brushes

	Can process distorted parts		Even Pressure Soft matrix grinding drum Floating drum design Not a fixed grinding roll design

	Minimal removal of surface material		Soft base matrix molds around edge and relieves pressure away from the edge

Choice of broken or fully rounded edges	Flexibility in application		Largest choice of brush configurations in the industry Models with automatic brush exchange Quick manual brush exchange

Graining	Graining without creating a new burr		Graining after deburring followed by brushing enhances surface and eliminates newly created burr

Removing oxide layer from edge (Thermal cutting processes)	No more paint chipping on laser parts No acid cleaning of parts Distinctive differentiation from competitors		Proprietary technology and Configuration of rolls

All above processes in one machine	Flexibility in application No or short changeovers Many finishes in one process step Increased throughput		Combinations of drum, grinding roll and brushes in many configurations

Clean parts totally dry	Perfect parts without further cleaning Parts are dry and will not corrode Clean working environment around machine Easier handling after deburring		Scientifically engineered cleaning & drying system in the industry

Corrosion protection	Parts will not corrode even if left blank Less scrap and rejects Best paint quality achievable		Corrosion protection in emulsion Applied into material during drying

Galvanized surfaces deburred	Parts do not loose galvanic protection after deburring		Drum design allows for minimal removal of surface material

Processing of very small parts	parts down to post card size / non magnetic parts down to credit card size / magnetic		Vacuum track through machine Magnetic track through machine

One fixed conveyor height	No adjustment of indeed tables Easier parts handling Less setup time		Belt stays in fixed position Drum adjusts in height
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You get: Superior reliability	Benefits: What this means to you		Features: How do you get it

Less interruptions	Paper does not tear Fewer paper changes Maintaining simpler mechanics Shorter drum repairs		The genuine soft/hard drum design Less abrasive consumption Solid, thought through engineering Quick self repair in minuses vs. resurfacing rolls over days

Less contamination	Fewer cleanups Less maintenance Less interruptions Longer machine life No machine corrosion Environmentally responsible		Scientifically designed exhaust systems Intelligent covers, capsular brushes Engineered fluid flow paths Self cleaning option Waste water treatment option

Quick error detection	More uptime Less frustration		Ortomat control system with diagnostic function on high level

Easy maintenance and clear procedures	Motivated maintenance Preventative maintenance Short response times in case of failure		Simple mechanics genuinely arranged Best accessibility of all components of any machine in the industry
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You get: Bullet proof safety	Benefits: What this means to you		Features: How do you get it

Fully inter locked machine	No injuries Compliance with all major standards		Two safety trip bars at entry point E-stop switch on either side of the machine All doors and covers fully interlocked

Assurance against feeding thicker sheet than programmed	Operator can not make the mistake to feed thicker material than machine is set for		In feed safety flap

Assurance parts will not eject out of machine	Employees do not get hurt from parts ejected from Machine		Multiple rolls with outside rolls always rotating inward

CE compliant machine	Machine has been rigidly tested according to all safety aspects		CE approval

Easy access to all components	Maintenance personnel does not get hurt		Generous space, good design and many openings
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The combination of all the above leads to the single most important machine feature today assuring your competitiveness through increased productivity, quality and short lead-time:

The big Picture	You get:		Benefits What this means to you

FLEXIBILITY:	All processes in one machine Reduced setup time Big parts to very small parts All materials All types of finish		+ Faster throughput + All parts machine deburred + Less man hours + Better quality of parts + Totally paint able parts + Easier to operate / ergonomics + Less operating cost + Less maintenance + Longer machine life

			= More PROFIT

Summary of the key features
		+ Unique Grinding Drum vs. Grinding Belt + Very Small Parts + All Functions/Processes Possible in One Single Machine + Remove Oxide Layer on Laser Cut Parts + Less Abrasive / Cheaper Abrasive / Less Operating Cost + Fixed Working Height + Superior Engineering and Design Combined with German Workmanship + Best Washing and Drying Capability + Reduced Maintenance / Increased Reliability + Aggressively Priced to Enter the Market

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